Grub font file should be in /boot, not /usr

Good morning everyone.

Having some troubleshoot with the internal HD of my laptop, I installed Ubuntu 10.10 on a usb drive (in ext4) in /dev/sdb2 - (hd1,msdos2).
The /boot is actually /dev/sda - (hd0,msdos1) formated in ext because the first 32 MB of my internal hard drive are still accessible and it avoids my to need a boot CD. Grub2 is on the mbr of the internal HD. Version 1.98 ubuntu 3.1 but I tried 1.99 has the same problem.

When Grub2 boots. I have a message stating that grub2 cannot get C/H/S of partition (hd1,msdos2), which is normal since there is no BIOS support in my (old) laptop but it finally boots after some seconds waiting on the error message (or show me the menu if I press shift) without any problem since it loads the kernel and initrd from internal HD, then recognizes the USB with the kernel/module and uses it as root.

After investigation, i found that in /boot/grub/grub.cfg, I have:

--------------------------------------------------------

#
# DO NOT EDIT THIS FILE
#
# It is automatically generated by grub-mkconfig using templates
# from /etc/grub.d and settings from /etc/default/grub
#

### BEGIN /etc/grub.d/00_header ###
if [ -s $prefix/grubenv ]; then
  set have_grubenv=true
  load_env
fi
set default="0"
if [ "${prev_saved_entry}" ]; then
  set saved_entry="${prev_saved_entry}"
  save_env saved_entry
  set prev_saved_entry=
  save_env prev_saved_entry
  set boot_once=true
fi

function savedefault {
  if [ -z "${boot_once}" ]; then
    saved_entry="${chosen}"
    save_env saved_entry
  fi
}

function recordfail {
  set recordfail=1
  if [ -n "${have_grubenv}" ]; then if [ -z "${boot_once}" ]; then save_env recordfail; fi; fi
}

function load_video {
  insmod vbe
  insmod vga
}

insmod part_msdos
insmod ext2
set root='(hd1,msdos2)'
search --no-floppy --fs-uuid --set c9083da5-8561-4189-9e7e-d0ef9eed3e55
if loadfont /usr/share/grub/unicode.pf2 ; then
  set gfxmode=640x480
  load_video
  insmod gfxterm
fi
terminal_output gfxterm
insmod part_msdos
insmod ext2
set root='(hd0,msdos1)'
search --no-floppy --fs-uuid --set 8812973d-eff0-4248-8007-852e543290c6
set locale_dir=($root)/grub/locale
set lang=fr
insmod gettext
if [ "${recordfail}" = 1 ]; then
  set timeout=-1
else
  set timeout=10
fi
### END /etc/grub.d/00_header ###

### BEGIN /etc/grub.d/05_debian_theme ###
set menu_color_normal=white/black
set menu_color_highlight=black/light-gray
### END /etc/grub.d/05_debian_theme ###

### BEGIN /etc/grub.d/10_linux ###

ETC ETC.

-----------------------------------------------------------

As you can see, after the load_video function, there is:

insmod part_msdos
insmod ext2
set root='(hd1,msdos2)'
search --no-floppy --fs-uuid --set c9083da5-8561-4189-9e7e-d0ef9eed3e55
if loadfont /usr/share/grub/unicode.pf2 ; then
  set gfxmode=640x480
  load_video
  insmod gfxterm
fi

which of course cannot work since the Usb HD is not accessible yet.

These lines come from the execution of 00_header:

if [ "x$gfxterm" = x1 ]; then
    # Make the font accessible
    prepare_grub_to_access_device `${grub_probe} --target=device "${GRUB_FONT_PATH}"`

    cat << EOF
if loadfont `make_system_path_relative_to_its_root "${GRUB_FONT_PATH}"` ; then
  set gfxmode=${GRUB_GFXMODE}
  load_video
  insmod gfxterm
fi

------------------------------------------

which uses /usr/lib/grub/grub-mkconfig_lib function's:

is_path_readable_by_grub ()
{
  path=$1

  # abort if path doesn't exist
  if test -e $path ; then : ;else
    return 1
  fi

  # abort if file is in a filesystem we can't read
  if ${grub_probe} -t fs $path > /dev/null 2>&1 ; then : ; else
    return 1
  fi

  return 0
}

and also prepare_grub_to_access_device() which creates the incriminated text put in grub.cfg.
It seems this function replies positively whereas the fs is not accessible at boot time because the filesystem is of a recognized type and the path exists to the system.

Strange thing, the first time I installed 10.10 it was working but after a while & reinstalling not anymore.
May be the gfx sceen was disabled for some reason so it did not execute this part of the code. I don't see any option and anyway that would just be a workaround.
I tried using --root-directory=/boot manually for grub-install. No effect.

1. Everything needed for grub2 should just be copied in /boot to ensure it is accessible and no reference to anything else should be made (outside of a personal script for some reasons).
2. So the system does not detect that some disk is not available at boot time before the kernel is loaded. If impossible to detect automatically what is available to the Bios, the configuration screen of grub2 should ask (when asking for where to install grub2) for it.
3. No Usb disk driver for grub2 ? I saw some tries on the net but I should just be included in grub2 if it works.

I can read some script but not very familiar with, so I could not fix it myself but if someone is involved, I could help but make it go slower than an expert alone !
Thanks in advance, If we can fix all these stuff, the system will be perfect and grub2 is very powerful.
Bye